Monday, September 30, 2013

Done with Ears

I tried to stick the ear pieces onto a plastic headband, because that was the original plan, but no matter what I did -- they never looked quite right.

In the end, I glued the 2 ear pieces separately onto a thick band of twill tape with a wire in it. Then I stitched the twill tape directly onto the fur hood. The wire + the support of someone's head inside the hood appears to keep the ears upright just fine. To cover the twill tape and globs of hot glue, I stitched extra scraps of fur around it, and it all blends in to look quite shaggy and wild.




The ears are maybe a little too close together, but that's the trade-off to have them upright.

Sunday, September 29, 2013

Hello Kitty corset

I must say, as a side project the "Hello Kitty" corset turned out well. Originally it was cut from scrap fabric as a mock-up for sizing the fancy turquoise brocade corset that I've been working on the last month. I'll post photos of that next week after I try it on my friend.

But the mock-up was too cute to just toss away, and my daughter encouraged me to finish it up. I put in 24 steel bones, tiny pink bows, made a bias strip of the Hello Kitty fabric to finish the top edge, laced it up properly in the back with a modesty panel, and luckily had a scrap of pink lace trim that fit just right!



Look for it on sale at Etsy soon!

Friday, September 27, 2013

Mask Success!

I was still so desperately unhappy with how the mask was coming along, in Sculptamold paste, that I decided to halt that effort halfway through. Instead I used it as a base form, and went back to the original plan of making the whole thing in FIMO polymer clay.

One reason I had hesitated to go with this plan, at first, is that FIMO comes in tiny 3 inch blocks. I buy the "FIMO - soft" but in reality it is not all that soft. It is primarily designed for making cute little necklace beads and earring bobbles and tiny tiny tiny flower buds to glue onto photo frames. For larger projects it takes a lot of kneading to get it to soften up, and it does not spread or stretch easily.

Michael's craft stores sells a Pasta Machine For Use With Polymer Clays. No seriously, that's what it is called. It's a hand cranking gadget that claims create uniform sheets. Uh-huh, it looks nice in the picture but the reviews are mixed. So I went back to the ol' empty jelly jar, hand kneading, lots of grunting and sweating, and.... ta-da! Made myself a pie crust of cherry red FIMO.

Despite my complaints, what I like about FIMO is that it bakes to the consistency of milk jug plastic. You can get it really thin. Though it doesn't blend smoothly into itself (like ceramic clay), the pieces adhere to each other pretty well.

I'm pretty happy with how it turned out. At last!


Not half bad, huh?

The last thing I need to figure out is how to make straps or a structure to wear it on a human face!!




Thursday, September 26, 2013

Ears - Do Over

The more I look at the ears sitting on the table, the more I see flaws. The clay is too thick, and you can see the irregular edges where I pinched it with my fingers. Fixing it onto a wire form and baking a blob as a headband makes it heavy.  I'm really starting to hate them a lot. So in true artistic fashion, I'm going to toss that effort and start again!


I went back to the Sculptamold shape that I had pressed into the plastic toy boat. I used that as a base form to support new roll-outs of FIMO. I want to save my squares of red for the face mask (that I have not yet made!!!!) and I had some big chunk of off-white leftover from a phase in my life when I thought of making dolls. I only had one Sculptamold form, so I baked left and right ears in 2 stages. See the pencil lines?


Then, I am painting the beige FIMO with red on one side and black on the outside. This keeps them thinner, if I am not trying to make 2 layers of already-colored FIMO in red and black. I cut the edges before baking so they are nice and crisp. FIMO as a polymer material takes really well to the cheap acrylic paint in a tube. The plan, now, is to stitch these new pieces onto a fabric headband with fake fur to match the hood. Let's see how that looks! Halloween is now only 35 days away!!

Sunday, September 22, 2013

Almost There!

It's been a busy weekend with other things.... but I managed to get the corset bones!  I sorted them out on the floor, of course, and swapped out the plastic zip ties according to my list.


Now the last step is to finish the edges. A while back, when I made my first attempt at a corset, it took some adjusting to the idea of how different it is from your ordinary dress bodice with a lining. You're not sewing the two halves with "right sides together" and flipping them around to make a clean edge. No, you sew them with "wrong sides together" and the raw edges are raw.


Instead, I'm using packaged bias tape to sew onto the raw edge. OK, they do make a thinner size, but it wasn't at my nearby JoAnn's in brown. I wanted brown! My daughter is skeptical, but it syncs with the overall steampunk theme, and it picks up the brown highlights in the brocade. I just trim down the excess.


So, despite the many interruptions, it looks like I'll have the edges finished today! Great excitement here. But I'll have to wait a couple weeks until I can try fitting it on my friend. Oh, I'll just have to do other projects in the meantime.

Thursday, September 19, 2013

My Regency Gown


Life is so busy, and it's Thursday so I don't have time to work on things. But I wanted to put up a quick view of the back of my new Regency period gown. I'm very happy with the fabric covered buttons. I got the little Dritz kit and made them myself to match the sleeve cuffs and (you can't see it in this photo) the contrasting underskirt. The outer layer is tea dyed muslin and the underneath layer is an old ripped bedsheet that I cut up. The lace bits on the sleeve were a treasure haul from the Greater Bay Area Costumer's Guild annual bazaar where a gal had a huge plastic tub full of lace scraps in ziploc bags that she was just giving away! The sign said, Free Lace. Who could  resist? Then of course I had to make a whole dress to go with them.

Tuesday, September 17, 2013

Princess Mononoke's Ears

I tried making them out of plaster cloth, but I was so desperately unhappy with the results...



I mean, really. Look at that. OK, if I was a serious cosplay costumer, I would have a full workshop with molds and plastic resin casting supplies. But I'm not quite there yet. This is supposed to be fun, right?

The knife turned out GREAT though, by baking Fimo onto the plaster-mold casting of a blade. It feels like real stone. It even makes a tinky-tink sound when you tap it on the table. My little assistant just needs to paint the red chevron stripes on it, and we can call the knife done.


The necklace is coming along. I'm puzzling over the earrings. I have not yet done the face but we're close. BUT it was the ears stressing me out! I decided to scrap the plaster cloth, the sculptamold, all of it. Although I did use those forms to shape ears out of freshly bought cherry red Fimo clay -- I stood in line at JoAnn's on Sunday for a solid 20 minutes waiting for some cranky ol' gal to haggle over the discount price of remnant scraps and insisting on using a coupon she had downloaded to her smart phone except she did not capture the part of the coupon that had the bar code! Arrrgh.

Suffering paid off, because the new ears are thin, light, and about as well formed as you can expect from hand pinching. The plan now is to fix them onto a headband and glue scraps of matching fur on the band so it fits either on the hood or through holes in the hood. We'll get to that puzzle later!


Sunday, September 15, 2013

Boning Channels... Done!

Euphoria! It was one of those rare Sundays when - aside from scrubbing the kitchen counter and sink - I had no urgent "life" business to deal with. So I hunkered down in the sewing room and made huge progress today.

First, after hand basting down all the seams like the instructions said, I went down the same lines with the machine. What I really like about my Kenmore Ultra Stitch is that part of the base slides off to make a narrow extension around the pressure foot. The design is for doing sleeve cuffs, etc. This allows me to get my right hand underneath and make a sandwich with my left hand. (For taking the picture, I had to use my left hand.) I can really feel and control how the material feeds into the needle.



Actually, in this picture I am stitching the line across the bottom, but you get the idea.

I stitch the boning channel on the seam lines from the outside, because the seams of the lining don't exactly sync up with the fashion fabric. I had to do a little scooching here and there. Not much. But like I said, 1/8 or 1/4 inch can really make a difference.

It doesn't matter so much if the seam lines don't line up on the inside. Nobody sees the inside.



The instructions tell me to make all the vertical lines for boning channels by neatly stitching in meticulously measured rows. OK, now, this is supposed to be a fun project. Measuring and marking precise lines does not come naturally to me! Instead, I used "hem tape" which has markings on it already at 1/4 inch widths.


I went into a kind of Zen meditation mode to put them on -- one by one by one by one -- stitching slowly and neatly down each line. By the afternoon, I had all the boning channels installed at last!



The last step will be to insert the actual steel "bones" but since I don't have a corset workshop full of buckets of all sizes, I'll need to buy what I need. That involves measuring each bone channel and making a list. 


My sort of goofy way to aspire toward accuracy uses 1/4 inch plastic cable ties from Home Depot. This also checks that the hem tapes are sewn in correctly. You can't see in the picture, but I used a small Sharpie pen to write on the plastic tips:  1, 2, 3, 4, etc. Then I'll make a list on paper and write down exactly what I need. When the order comes in the mail, I won't have to fiddle with a jumble of 2 dozen little sticks to figure out what goes where all over again. 

So, tomorrow is Monday which means back to the office job. Once I acquire the bones, I'll be able to finish it up pretty shortly thereafter. I can't wait to try it on my friend "C" - she's going to look fabulous!

Saturday, September 14, 2013

Big Progress on Saturday

I got a lot done today - it being Saturday and I don't have to go in to the office. Although I had other things to do in my life, and I worked on my Regency gown a little too, I still got in some time on the corset.

First, I used this kind of funky checkered grosgrain ribbon as the waist binding. Don't worry, it won't show on the outside! Even though I know my friend won't be "tight lacing" into an extreme hourglass figure, and the seams are not likely to split, the waist tape is there as a horizontal stabilizer just the same.


Then I attached the 3 middle pieces to the lining flaps.


I gotta say, the pattern instructions were a little vague on this point. Due to my stubbornness at not watching the accompanying DVD, it took me a bit of study and thought to have an epiphany. It sews together at the edges - right sides together - and flips inside-out like a pillowcase! Then you'll have a tube of panels all connected. This way all the raw edges are buried inside, and seams will appear clean both on the outer side and on the lining.



After this, we'll be on to make boning channels. Oh boy! But first, the pattern instructions are telling me to pick stitch, by hand, down along each seam to keep the lining and the outer fabric from shifting. True, it seems like a fussy detail. Can't I just shove it into the machine? I've got it pinned using my trusty concrete form tube as a dressmaker's dummy.




The Laughing Moon's pattern instructions literally say, "You will be tempted to skip this step but it is important." So, remembering my past failures, I decided to obey and do it. I'm not sure what pick stitching is, so I just did a running baste stitch. Does it show up in the photo OK? This is the coutil lining side. You can see my clumsy hand stitches running down the seam.



 Let's see if it makes a difference in the end.

Grommets... Done!

For a little over $100, there's an industrial strength, table mounted grommet setting tool. If I were making corsets professionally, I might invest in one. But for now, I still do the grommets by hand -- one at a time. This is an enjoyable hobby, a stress releaser, and a way to exercise my brain.

Here is my funky little tool set:  a tack hammer, a grommet setter, my new ergonomic awl, a chopstick, and of course the lovely antique brass 00 size grommets + washers.


I did a few last night and finished the rest early this morning. I'm sorry, neighbors, for the incessant "tink-tink-tink" noise! There's a total of 26 holes in this corset. I timed myself and it took roughly 45 minutes each side. Each hole is tenderly pried open with the awl, expanded with the chopstick, and grommet + washer is gently tapped in.

This is a view of the inside (the coutil) layer. The advantages of the special corset grommets are that they are smaller than the jumbo ones sold at JoAnn's or Hancock Fabrics, yet larger than the hideous eyelets that need to be squeezed with the hand-hurting pliers type tool. Also, they don't split open like a daisy, but fit really nicely into the washers so they are smooth on both sides.



Of course there are mistakes. I won't point them out because they're not so bad. It still looks really good from the outside.


And I am loving the color of the antique brass grommets on this turquoise-brown satin! 

Friday, September 13, 2013

Busk Knobs... Done!!

Don't listen to anyone who tells you that you can use any ol' thing to poke holes in your fabric, such as, knitting needles, chopsticks, an ice pick from the hardware store, etc. No!!!! I used my 40% off coupon at JoAnn's and got an "ergonomic" tailor's awl. What a difference compared to the sadness and frustration of using the ice pick a couple days ago.


I brought the project to the office and used a little of my lunch hour. Comfy in a brightly lit room, full of coffee, I had the serenity to pry clean holes into the fabric. The idea is not to punch or cut big holes but to squeeze the fibers apart enough to slip the busk's knobs in like very tiny buttons.

Thanks to Bishonen Rancher's YouTube channel, I got the tip of poking one hole at a time and inserting the knobs up the line. Instead of poking all the holes at once and then getting frustrated with trying to force them all through. This polyester nylon brocade is kind of like glorified plastic wrap, so when you pry open a hole, the fibers want to close up right away.



I used my big paper clips to hold the busk strip in place while I poked each hole up the line. I also folded cut-up bits of old business cards so the clips wouldn't snag on the brocade.


I tested the fit, and wooo-hooo!!! It works!  The fabric looks weird in the photo because I took it outside to the parking lot in the sunshine.

Thursday, September 12, 2013

One Grommet At A Time

For fixing the mistake from yesterday, I cut a new center front piece of fancy brocade and prepp'ed it by attaching to the saved piece of coutil. Blank slate, just like before. I marked again where holes should be poked but stopped before going at it. One shouldn't do precision work when one is tired! I'll bring it to the office and do it tomorrow on my lunch hour.

Instead, I worked on my Regency gown a little.... yes, I have a project on the side for myself! It's the old standard Simplicity 4055 that I've always wanted to try. I stopped at where I'll need to make a placket for the back opening of the skirt. I've never made a placket before! And let's not even think about the button holes right now.

Then I decided to whack at things with a hammer. After all these years of Ren Faire bodices, pounding in grommets is something I know how to do. I made a tool for myself of hole punches in pattern graph paper and used it to mark in chalk where grommet holes should go. Boy that coutil is a dense tight weave! I had quite a time coaxing those threads open before I managed to put in just one. One is enough for now.


The "antique brass" color grommets match up with the "antique brass" color busk hooks. They're going to look really nice on the turquoise-and-brown brocade. 

Fixing Mistakes

At the workshop I attended in February this year, Carol Wood (who is brilliant!!) advised us all, "Every stitch you put in, you may someday rip out."  Boy was she right. I keep 2 seam picker tools nearby in a cute little plastic case from Daiso that was designed to hold a kid's chopsticks in the lunch box.


Only the cheap polyester/nylon satin brocade is ruined. I can save the coutil, yeah! I'll just cut another piece and try again.

Yes, I went to YouTube and watched the Bishonen Rancher channel about how to insert a busk. If I wasn't so cheap and stubborn, I would pony up the $19 for a DVD that accompanies the Laughing Moon pattern that I am making right now. It's the pattern's designer going through it step by step by step. Probably more stubborn than cheap. Anyway, the YouTube video explains it pretty well.

https://www.youtube.com/watch?v=DcqOgBncg0k

Wednesday, September 11, 2013

The Busk is Half Done

OK, things were going so well this morning. I used a half hour before I had to leave for work to mark out the spacing for the busk's hook side. So far, so good. The Hello Kitty pencil comes in handy again!!



Cool and calm first things in the morning, with a good strong cup of coffee nearby, I zipped through this part of the task. Yes, mom, I can follow instructions. You're supposed to sew little stop-and-start dashes.


And then the busk's hooks go sandwiched between the seam allowances, once you turn it around. Sorry for the blurry photo, but I had to leave for work! 


But then, in the evening, after a long busy day at the office and an hour+ commute through rush hour, I should have known better than to try and finish it up. I measured and poked holes for the knob side... out of alignment, too deep away from the edge. Plus, this fake silk brocade frays like crazy! When I poke a hole with my awl, the threads shrivel back up. I put a dab of FrayCheck around the hole, and that sealed them like glue! It didn't do this on the other test corset I made of cotton.... Grrrrr!!!  I am now debating if I should poke new holes when I am calm and rested, and try to cover up the other holes somehow. FrayCheck could work to my advantage instead of causing more frustration. Or, I have plenty of leftover fabric that I could re-cut this one piece and poke new holes. What to do? Maybe I'll watch a video of Bishonen Rancher and see if she has any tips. 

Tuesday, September 10, 2013

The Magic Begins

My dad bought me this Kenmore Ultra Stitch machine when I was in high school. Solid and durable, this lil' machine and I have produced many wonderful things together... and some not so wonderful.

I put the blue masking tape there to help me see where the 5/8 inch mark is on the presser plate.


I use the big paper clips to keep track of the "top" and "front" and "back" of the pieces. It makes them easy to unclip and move around, and I got the color ones to match up "left" and "right" sides of the corset.


Tonight was gym night, and there's other things going on in the house. Our refrigerator conked out and was leaking icky rust colored oily ooze, so we had to buy a new one that was delivered today. We're dealing with reorganizing and throwing out old jars that we forgot we had. (How old is that Madras curry paste?)  

I only had a little time to work on the corset this evening. I managed to stitch the boning channels on the Center Back pieces, though I'm still learning to make the lines exactly straight and 3/8 inch wide... not. 


And I stitched together the other 3 middle-ey pieces of the brocade. 



I'll do the middle bits of the coutil tomorrow. I hope to get to either the busk or pounding grommets this week. We'll see how it goes. 





Sunday, September 8, 2013

Interfacing... I Hope It Works!

One of my earlier attempts at a corset used pink satin as the “fashion layer” and plain white denim on the inside. Despite my best efforts, the satin puckered at the seams. Makes you wanna cry!


Then, in stressing over this current project and dreading the same result, I had an epiphany. Interfacing!! Why didn't I think of it before? So I did a little test piece. What a difference.


After cutting my satin brocade this time, I have ironed-on lightweight fusible interfacing to each piece. I'm not 100% happy with how it seems to be shriveled looking on the inside. I used a medium low heat setting on my iron. The outside appears to be OK... jeez, I don't know. If faced with the worst case scenario, let's look on the bright side. I have extra fabric and it's only September!



Princess Mononoke's knife

You would think that with Halloween Superstores opening everywhere, there would be a ready source of caveman knives, Native American knives, etc. Yes I know about the internet! But I like to get the feel of it before I buy it, and you can't do that online.


After a long fruitless search, I decided to make the knife. Several failed attempts at molds and materials later, I made an “Insta-mold” in a plastic drink bottle. I formed the base object out of regular kindergarten modeling clay which worked just fine in the molding medium. Then I cast it with “Permastone” and just now turned it out. I think... maybe it's too soon to tell, but I think it's going to work!


Cutting Day!

I am always so nervous cutting into the fabric. I don't know why. I have plenty... I got that end of bolt discount on the polyester brocade. It's just that cutting seems so drastic and permanent. Seams I can pick apart, but once fabric is cut you're stuck with it.

Forgive me, corset purists out there, but I am doing this as a fun hobby. I don't have a rotary cutter or that green plastic mat. I think those kinds of precision tools would make me even more nervous! Meticulous detail does not come naturally to me. For Ren Faire bodices and peasant blouses, hey, half an inch here and there doesn't matter. But we're trying new things!

After my morning coffee, I unfolded the ol' cardboard thing on the dining room table. I spread out the tracing paper pieces that are modified for sizing. I also transferred where the original pattern recommended boning channels, in the orange and blue lines, but those may change when I put it together. Little waist cinchers can get by with less boning, but the full-length overbust corset usually benefits from more, more, more.


I pre-washed the coutil yesterday and let it dry on the line (inside the garage) overnight. It's all fresh and ready to go this morning. (Thank you, late summer heat wave!) After cutting the brocade, I'll do the same for the coutil. *Lesson learned from earlier failures, I'll mark each piece by number, by right side/wrong side, and by which way is up.

Saturday, September 7, 2013

Making a Mess on Saturday morning

I started off Saturday morning with forming the Princess Mononoke mask. I figured it would take a long time to dry, so I wanted to do that first.

Sculptamold is now my favorite craft medium. No contest. Mix with water and smear onto an armature. Let dry. How easy is that?


Finally, all those years of making birthday cakes pays off!


For the fox-shape ears, I was going nuts trying to make or find the right shape armature. Then, my nearby CVS had a sale on all their summer pool toys and junk, and... boat!


Since I only paid $ 1.50 for it, I had no hesitation to pry the 2 halves apart. Thus my perfect fox-ear shape mold was created. I smushed some Sculptamold in there. Sorry for the white-on-white photo, so it's hard to see. I hope it turns out OK when it dries! 


Now the whole "dinner table" is covered with this stuff, so there's nothing to do but go make more coffee.

Friday, September 6, 2013

Princess Mononoke

Of course, with Halloween just around the corner, I am working on numerous projects all at once. Every year I have hand-made costumes for my daughters, and just because they're in college doesn't mean I have to stop! I ask them in July, what do you want to be? Then I can plan and shop for patterns, fabric, etc.

This year, my oldest wants to be Princess Mononoke from the anime film. Not your typical Disney princess, this character was raised by wolves. Is she trying to tell me something?



We found some fantastic white fake fur at Discount Fabrics in Berkeley, thanks to a store-wide sale because of Burning Man! White cotton apron... seriously. Also found some very cool deer antler tips at The Bone Room in Albany, so all I need to do is drill holes for a string. Done.

The real challenge is the mask. I've looked at Google images and YouTube videos of cosplay folks, and bless their hearts, the quality ranges from awesome to terrible. My mask making skills are pretty basic, you know, glue stuff onto those pre-cut plastic masks from Michael's for a Venetian... plaster cloth... etc. This is a very particular shape. If you notice, the "eyes" are set too wide for a normal human face. Right away, I needed to decide, should she have eye holes to be able to see? Since she isn't trying to win any cosplay costume contest, the answer was, yes.

My first attempt was to use plaster cloth on a frisbee. Halfway through, I am not happy with how it's coming along.


The strategy is -- if you look real close at the source image -- there are tiny black triangles to either side of the big round eye circles. 

Also, looking to my husband's hometown area of Akita prefecture, there is a very cool annual festival involving men dressing up as mountain ogres. The "nama-hage" dudes wear large wooden masks and scraggly wigs and stomp around roaring to make children cry. Yeah... this explains a few things about the husband. But I digress. Looking at the nama-hage on YouTube, you can see that the wooden masks are oversized, and the actual human dudes inside are seeing through the fangs of the roaring mouth. 

Plan B, starting over with a wicker basket and a new template of red fabric. 


No more plaster cloth, I plan to sculpt the mask shape leaving the triangle areas open (as slits). The eyes, that I have already made from Fimo polymer clay, will stick on later.


Abandoning the plaster cloth idea, I am going to try another of my favorite materials:  Sculptamold!


Wish me luck.